As infrastructure demands grow, integrating a high-performance asphalt recycling plant into your operations is essential for cost-efficient and sustainable production. We offer advanced asphalt recycling systems designed to maximize the reuse of reclaimed materials without compromising output quality. Whether you rely on a heavy-duty asphalt recycling machine for seamless hot recycling or implement a cold asphalt recycling system for flexible, low-energy processing, our modular technology adapts to your specific project needs. Furthermore, by supporting warm mix asphalt production, our solutions help significantly lower fuel consumption and reduce emissions, ensuring durable, high-quality results for any modern road construction project.

Capacity
Functionality
Type

Screening Technology

Our unique Screen Drum System combines the drying and screening processes of aggregates in one drum. The aggregates move through the drying drum in counterflow method. The heated aggregates drop through the slots onto the screens on the outer side of the drum. Carried by the rotation of the drum and the spiralling flights, the heated aggregates then pass through the screens into the respective hot bin without losing any heat radiated from the drum.  This results in lesser operating costs from reduced fuel consumption and maintenance costs due to the elimination of hot elevator and vibrating screens. There is no more maintenance needed from the high wear-and-tear parts of the hot elevator, plus, without hot elevator, route of dried aggregates is shortened, and unnecessary heat dissipations are eliminated. The proximity of Screen Drum to the Hot Mineral Bins ensures the maximum heat retention to the aggregates.

LEP Warm Mix Asphalt

Lintec Ecological Processing (LEP95) system is a warm mix asphalt solution available for all Lintec and Linnhoff asphalt mixing plants. It can also be retrofitted to existing asphalt mixing plants. The system uses proven technology to produce high quality asphalt at a temperature of 95-100°C with the foamed bitumen system.

HRC Hot Recycling System

Recycled Asphalt Pavement (RAP) material can be recycled with our asphalt recycling systems. Not only will this ensure your role in the conservation of our natural resources, but it will also lower your production costs by using less raw materials, such as bitumen and aggregates. The asphalt recycling system allows the virgin asphalt plant to recycle RAP material by mixing it together with virgin aggregates for the hot mix asphalt. RAP material is gathered from excavation of road pavement or milling waste, which is then pulverised by an asphalt recycling granulator, processed and screened into different sizes required, before being mixed with the virgin aggregates. Excavated chunks of asphalt pavement would need to be crushed with an asphalt granulator to ensure that the original grain size of aggregate is maintained, and excessive fines or asphalt dust are reduced. Up to 60% RAP material can be recycled with HRC. RAP material is heated with hot air from a hot air generator in a parallel recycling drum. The heated RAP material is then weighed before being mixed with virgin materials in the mixer of the asphalt mixing plant.

CRC Cold Recycling System

Recycled Asphalt Pavement (RAP) material can be recycled with our asphalt recycling systems. Not only will this ensure your role in the conservation of our natural resources, but it will also lower your production costs by using less raw materials, such as bitumen and aggregates. The asphalt recycling system allows the virgin asphalt plant to recycle RAP material by mixing it together with virgin aggregates for the hot mix asphalt. RAP material is gathered from excavation of road pavement or milling waste, which is then pulverised by an asphalt recycling granulator, processed and screened into different sizes required, before being mixed with the virgin aggregates. Excavated chunks of asphalt pavement would need to be crushed with an asphalt granulator to ensure that the original grain size of aggregate is maintained, and excessive fines or asphalt dust are reduced. With CRC, up to 30% RAP material can be utilised in the hot mix design. Direct from RAP hopper, the RAP material is weighed before being mixed with virgin materials in the mixer of the asphalt mixing plant.

Why Choose Our Asphalt Recycling Plants

Lintec & Linnhoff concrete solutions are engineered to deliver high-output production with modular mobility and long-term cost efficiency. Built for contractors, EPC firms, and plant managers, these systems combine precision engineering with containerised innovation.

Cost-Efficient Production

Our systems help reduce dependency on virgin materials by maximizing RAP usage. This directly lowers raw material costs and improves overall profitability.

High Utilisation

Our advanced asphalt recycling systems enable higher RAP percentages without compromising mix quality. This ensures stable and consistent production output.

Seamless Plant Integration

Our solutions are designed to work with existing infrastructure. Whether batch or continuous plants, integration is smooth with minimal operational disruption.

Consistent Output Performance

Engineered for durability and consistency, our systems are used in global infrastructure projects. They deliver reliable performance under demanding conditions.

Asphalt Recycling Solutions for Every Project

Our recycling technology supports a wide range of infrastructure and road construction projects.

Road Rehabilitation Projects

Our recycling plant solutions are ideal for reusing milled asphalt from road repairs. This reduces material waste and lowers project costs.

Highway Maintenance

Recycling systems allow efficient reuse of asphalt during highway resurfacing. This improves project efficiency and reduces reliance on new materials.

Urban Infrastructure Upgrades

In urban environments, recycling helps optimise logistics and reduce material transport costs. It ensures efficient use of available resources.

Large-Scale Production Projects

Our asphalt recycling machine solutions support high-capacity production while maintaining consistent quality across large infrastructure projects.

Asphalt Recycling Plant Types and System Options

Advanced solutions designed to improve efficiency, reduce costs, and ensure smooth integration of recycled materials into asphalt production.

Hot Recycling Systems

These systems heat reclaimed material separately before blending it into the mix. This allows higher reuse levels while maintaining consistent production quality.

Warm Mix Integration

This approach lowers production temperatures, reducing fuel consumption and improving operational efficiency while maintaining durability and performance standards.

Cold Recycling Solutions

These systems process reclaimed material without high-temperature heating, offering a flexible and energy-efficient option for specific production requirements.

Modular Recycling Units

Designed for flexibility, these units can be integrated into different plant configurations, allowing easy upgrades and minimal disruption to existing operations.

Integrated Processing Systems

Complete solutions that handle processing, heating, and mixing, ensuring efficient material flow and consistent output across all production cycles.

Why Asphalt Recycling Plants Are Essential for Modern Production?

These plants improve efficiency and reduce operational costs in asphalt production.

Consistent Output Quality

Advanced systems maintain mix quality even with high RAP usage. This ensures reliable performance across all projects.

Efficient Resource Utilisation

Recycling ensures maximum use of available materials. This improves overall plant efficiency and reduces waste.

Lower Operational Costs

By reusing existing asphalt, producers reduce the need for virgin aggregates and bitumen. This significantly lowers production expenses.

Operational Flexibility

Recycling solutions adapt to different project requirements. They support both small-scale and large-scale production needs.

Regulatory Compliance

Recycling helps meet environmental regulations by reducing emissions and material waste without increasing operational complexity.

Bring Efficiency to Your Asphalt Production

[Upgrade your operations with a high-performance asphalt recycling plant designed to reduce costs and maximise efficiency. Connect with us to optimise your production with advanced recycling solutions.]

Contact Us

If you’re interested in any of our products or services, feel free to send us a message via the enquiry form below. We look forward to hearing from you.

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Singapore

Lintec & Linnhoff Holdings Pte Ltd
Lintec & Linnhoff Asia-Pacific Pte Ltd
Lintec & Linnhoff International Pte Ltd

Note: Job applications sent via this enquiry form will not be processed. Please send all career-related inquiries to careers@lintec-linnhoff.com

Brazil

Lintec & Linnhoff Brasil Ltda.

China

Lintec & Linnhoff China Ltd

Germany

Lintec & Linnhoff Germany GmbH

India

Lintec & Linnhoff Infrastructure India Pvt Ltd

Our Asphalt Recycling Portfolio

See our completed, ongoing and signature projects here

Screening Technology

LEP Warm Mix Asphalt

HRC Hot Recycling System

Frequently Asked Questions

System designed to reuse reclaimed road material in new production. Reduces raw material costs, improves efficiency, and ensures consistent output across infrastructure projects and large-scale construction operations.

Processing unit crushes, screens, and prepares reclaimed material for reuse. Proper sizing and conditioning support smooth integration into production while maintaining performance standards and consistent output quality.

Integrated solutions enable reuse of processed material during manufacturing. Reduced dependence on virgin resources improves efficiency, lowers production costs, and supports stable output across varying operational conditions.

Suitable for operations requiring lower energy consumption and controlled reuse. Absence of high-temperature processing supports cost efficiency while delivering acceptable performance for specific applications and project conditions.

Lower production temperatures reduce fuel consumption and improve workability. Better material handling supports efficient mixing while maintaining durability and consistent output across different production environments.

Reduces dependence on virgin materials and minimizes waste. Improved resource efficiency supports lower production costs, stable operations, and reliable performance across infrastructure and road construction projects.

Properly processed material maintains consistent properties. Controlled integration ensures stable performance, reliable output, and no compromise in quality across different production requirements and operational conditions.

Modern solutions designed for compatibility with existing infrastructure. Minimal modifications allow smooth integration, enabling efficient material reuse without disrupting ongoing production or affecting plant performance.

Lower raw material expenses, reduced transportation costs, and improved resource utilisation. Better efficiency contributes to higher profitability while maintaining consistent production output across different project scales.

Improved resource efficiency reduces pressure on raw material supply. Stable production flow, optimised operations, and lower costs contribute to reliable long-term performance across continuous manufacturing cycles.